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J. Electrochem. Sci. Technol > Volume 15(2); 2024 > Article
Journal of Electrochemical Science and Technology 2024;15(2):220-241.
DOI: https://doi.org/10.33961/jecst.2023.00745    Published online February 23, 2024.
Low Temperature Interface Modification: Electrochemical Dissolution Mechanism of Typical Iron and Nickel Base Alloys
Jiangwei Lu, Zhengyang Xu, Tianyu Geng
College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China
Correspondence:  Zhengyang Xu,
Email: xuzhy@nuaa.edu.cn
Received: 21 August 2023   • Accepted: 23 October 2023
Abstract
Due to its unique advantages, electrochemical machining (ECM) is playing an increasingly significant role in the manufacture of difficult-to-machine materials. Most of the current ECM research is conducted at room temperature, with studies on ECM in a cryogenic environment not having been reported to date. This study is focused on the electrochemical dissolution characteristics of typical iron and nickel base alloys in NaNO3 solution at low temperature (–10°C). The polarization behaviors and passive film properties were studied by various electrochemical test methods. The results indicated that a higher voltage is required for decomposition and more pronounced pitting of their structures occurs in the passive zone in a cryogenic environment. A more in-depth study of the composition and structure of the passive films by X-ray photoelectron spectroscopy and electrochemical impedance spectroscopy showed that the passive films of the alloys are modified at low temperature, and their capacitance characteristics are more prominent, which makes corrosion of the alloys more likely to occur uniformly. These modified passive films have a huge impact on the surface morphologies of the alloys, with non-uniform corrosion suppressed and an improvement in their surface finish, indicating that lowering the temperature improves the localization of ECM. Together with the cryogenic impact of electron energy state compression, the accuracy of ECM can be further improved.
Key Words: ECM, Cryogenic, Interface property, Passive film
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